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RCYZ self dumping permanent magnet iron remover for pipelines(RCYZ-管道自卸式永磁除铁器)

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Details Introduction

一、适用范围 | Application Scope​
该除铁器主要应用于水泥、水渣的袋装或散装前除铁作业,具体包括:​
This iron remover is mainly used for iron removal before the bagging or bulk process of cement and water slag, including:​
选粉后粗粉的除铁处理;​
Iron removal of coarse powder after powder selection;​
熟料辊压机后、入磨前细粉的除铁作业。​
Iron removal of fine powder after the clinker roller press and before entering the grinding process.​
可灵活安装于粉体生产线中需除铁的关键环节,自动清除物料中混杂的铁杂质,有效延长球磨机使用寿命,避免设备因 “卡铁” 引发故障,是新一代节能、环保、高效的除铁设备。​
It can be flexibly installed in key iron removal links of powder production lines to automatically remove iron impurities mixed in materials. It effectively prolongs the service life of ball mills, avoids equipment "iron jamming" faults, and is a new generation of energy-saving, environmentally friendly and efficient iron removal equipment.​
二、使用条件 | Operating Conditions​
物料温度:≤ 80℃(超出该温度时,可选用耐高温型除铁器);​
Material temperature: ≤ 80℃ (for temperatures exceeding this range, a high-temperature resistant iron remover is available);​
管路倾斜角度:40-75°;​
2. Pipeline inclination angle: 40-75°;​
管路负压:≥ -50Pa;​
3. Pipeline negative pressure: ≥ -50Pa;​
使用场所:室内(若用于室外,需增设防雨设施);​
4. Usage location: Indoor (rainproof facilities must be added for outdoor use);​
最佳安装位置:斗式提升机出料口。​
5. Optimal installation position: Bucket elevator outlet.​
三、产品特点 | Product Features​
(一)结构与安装优势 | Structure & Installation Advantages​
结构设计合理,占地面积小,安装便捷,可直接串联接入物料输送管路使用;​
Reasonable structural design, small footprint, easy installation, and can be directly connected in series to material conveying pipelines;​
适配封闭式物料输送系统,运行时无粉尘逸散,不污染作业环境。​
2. Suitable for enclosed material conveying systems, with no dust emission during operation and no environmental pollution.​
(二)核心性能亮点 | Core Performance Highlights​
采用钕铁硼高强度永磁体,除铁效率高,磁场稳定性强,使用寿命长;​
Adopts neodymium-iron-boron high-strength permanent magnets, featuring high iron removal efficiency, strong magnetic field stability and long service life;​
除铁全过程连续自动化完成,设备启动后无需专人值守,降低人力成本;​
2. The iron removal process is continuously and automatically completed, no special supervision is required after equipment startup, reducing labor costs;​
管路内壁粘贴金刚石玉耐磨材料,大幅提升设备抗磨损能力,延长服役周期;​
3. The inner wall of the pipeline is pasted with diamond jade wear-resistant material, greatly improving the equipment's wear resistance and extending the service life;​
磁场强度持久恒定,除铁功能连续稳定,不受运行时间影响。​
4. The magnetic field strength is permanently constant, and the iron removal function is continuously stable without being affected by operating time.

 

Working Principle

The material tilts downwards from the feeding port and comes into full contact with the iron removal surface. Iron impurities are adsorbed on the iron removal surface, and under the action of magnetic pole rotation, the iron impurities move towards the iron outlet. After being released from the magnetic field, they fall freely and are discharged from the pipeline through the iron outlet, achieving the separation of material and iron impurities.

工作原理

物料从进料口向下倾斜输送,与除铁面充分接触。铁杂质被吸附在除铁面上,并在磁极转动作用下向排铁口移动;脱离磁场后便自行脱落,经排铁口排出管路,从而实现物料与铁杂质的分离。

Installation and Debugging

 

The iron remover is connected in series to the material conveying pipeline with an inclination angle of 45-75 degrees, preferably around 60 degrees. When the material passes through the iron remover, the iron impurities are adsorbed onto the manganese steel pipe wall of the pipeline iron remover, and gradually slide towards the iron outlet with the movement of the permanent magnet, achieving separation from the material. At the iron removal point, as the permanent magnet moves away in the direction of cyclic motion, the ferromagnetic material loses its magnetic attraction and is discharged from the iron outlet under the action of gravity, achieving automatic iron removal of the material. Iron pipes can be connected at the tapping point.

工作方式

该除铁器串联安装于物料输送管路中,管路倾斜角度需控制在 45-75°60° 左右为最佳安装角度

当物料流经除铁器时,铁杂质会被吸附在管路除铁器的锰钢管壁上,并随永磁体的运转逐步向排铁口滑动,实现与物料的分离。

待运行至卸铁区域,永磁体随循环运转逐渐远离,铁磁性物质随即失去磁力吸附,在重力作用下从排铁口排出,完成物料的自动除铁作业。排铁口处可连接铁质管道进行排铁。

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